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What kind of maintenance is necessary for an Ionizing Bar?We removed the static charge with your ionizer, but it keeps coming back. Why?Can I duct the ionized air from your static eliminators?What does your Static Meter tell me?How many amps does your power supply draw?Which static eliminator should I use?Where should I position your ionizer in my process?What lengths do you offer for your Super Ion Air Knife and Standard Ion Air Knife?If I have an Ion Bar and want to add compressed air, can I?Why won't your static eliminators demagnetize my metal parts?Why can't I use some of your products around flammable materials?
- Ion Air Jet - includes the Ion Air Jet and 5' (1.52m) of armored and electromagnetically shielded cable.
- Ion Air Jet System - includes an Ion Air Jet and Model 7960 Selectable Voltage Power Supply (115 VAC/230 VAC, 50/60Hz).
- Ion Air Jet System with Filter - includes the Ion Air Jet System and Filter Separator.
- Ion Air Jet Kit - includes an Ion Air Jet, Model 7960 Power Supply, Filter Separator and pressure regulator (with coupler).
Features
Features
Features
How the Ion Air Jet Works |
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The Ion Air Jet incorporates a High Velocity Air Jet and electrically energized emitter point. A small amount of compressed air is injected into the air jet (1) inducing high volume flow of surrounding air (2) to pass through it.The emitter point (shockless) at the discharge end of the gun (3) ionizes the entire airstream. The result is a high volume flow of ionized air (4) capable of neutralizing high static charges in fractions of a second. An optional filter and regulator clean the compressed air and allow infinite adjustment of airflow and velocity. |
Features
Features
Ion Air Jet Specifications |
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Power Supply | EXAIR Model 7960 or 7961 Power Supply (5kV) is required for Ion Air Jet operation. Power supplies are equipped with a 6' (1.83m) power cord, lighted power switch and (2) or (4) high voltage outlets. |
Compressed Air | Ion Air Jet: 1/8 NPT inlet. Stay Set Ion Air Jet: 1/4 NPT inlet. |
Electrical | For use with 5 kVrms, 5 milliamperes (max) power supply |
Electrical Hazard |
Shockless (less than 40 microamperes short circuited). Do not use near flammable materials or gases. |
Materials of Construction | |
Metal parts | Aluminum |
Plastic parts | UL rated 94 HB |
Emitter | Stainless Steel |
Maximum ambient temperature | 165°F (74°C) |
Features
Ion Air Jet Standards and Certifications

EXAIR's Ion Air Jet complies with OSHA's Safety Requirements, the EU General Product Safety Directive (2001/95/EC) and meet the noise limitation requirements of the EU Machinery Directive (2006/42/EC). All sound level measurements are taken at 3 feet away.




The Ion Air Jet is UL Component Recognized to U.S. and Canadian safety standards. Power supplies are UL Listed to U.S. and Canadian safety standards, and are CE and RoHS compliant.
Options
Ion Air Jet Models |
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Ion Air Jets are available in four different model types: |
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Ion Air Jet |
Ion Air Jet System |
Ion Air Jet System with Filter |
Ion Air Jet Kit |
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Model | 8194 | 8294 | 8394 | 8494 |
Options
Accessories

Power Supply - The Model 7960 selectable voltage Power Supply allows you to choose the input voltages of 115 VAC or 230 VAC. The modular cable with electromagnetic shielding protects sensitive electronics against electromagnetic interference while easing connections and routing. An integrated fuse on the primary protects against voltage spikes. Power Supplies are UL Component Recognized to U.S. and Canadian Standards, and are CE and RoHS compliant.
Selecting the Right EXAIR Static Eliminator
Static Eliminators with Air
Combining our engineered airflow products with ionizers gives us the ability to eliminate the charge quickly and at great distances. Laminar flow airstreams make it possible to blow away any contaminants and the charge that attracts them. They are ideal for:
- Hard to reach places or obstructed surfaces
- Product moving at high speeds
- Surfaces with an extremely high charge
Compressed air consumption and noise are minimized while providing force that can be adjusted from a “blast” to a “breeze”. Tests show these ionizers positioned two feet (610mm) away from a charged surface to be as effective as an Ionizing Bar without air delivery positioned one-half inch (13mm) from the surface.
The Super Ion Air Knife provides the best performance of all ionizers. It uses our Super Air Knife (40:1 air amplification) to deliver a uniform sheet of ionized air effective up to 20 feet (6.1m) away.
The Standard Ion Air Knife uses our Standard Air Knife (30:1 air amplification) to deliver a sheet of ionized air to the surface. Air consumption and noise are somewhat higher than the Super Ion Air Knife.
The Super Ion Air Wipe clamps around the part and creates a ring of ionized airflow. It neutralizes and cleans continuous moving surfaces.
The Ion Air Cannon uses our Super Air Amplifier (22:1 air amplification) to provide a focused, conical airstream that is capable of removing the charge up to 15 feet (4.6m) away.
The new patent pending Intellistat Ion Air Gun produces ionized compressed air to neutralize static and remove troublesome particulates during clean processes, test procedures and sensitive assembly work, particularly in laboratories, clean rooms or scientific testing facilities. With a +/-30 volt balance the Intellistat was designed to use minimal compressed air while delivering precise blow-off and exceptional static decay rates capable of reducing 5000 volts to less than 500 in under one second.
The Ion Air Gun uses our High Velocity Air Jet (5:1 air amplification) to provide a narrow beam of ionized airflow. This hand-held static eliminator is rugged for industrial use and has incredibly fast static decay rates.
The Ion Air Jet uses our High Velocity Air Jet (5:1 air amplification), and is an effective spot cleaner. Available for permanent mount or with flexible Stay Set Hose, this ionizer is the ideal way to focus an ionized airflow at confined areas.
Static Eliminators without Air
In some situations, even the smallest amount of airflow can disturb the product. This is especially true for lightweight materials. EXAIR manufactures two styles of ionizers for these critical applications.
Ionizing Bars are ideal for relatively flat materials, where the bar can be mounted close to the product surface. The Ionizing Bar is compact, allowing it to fit in the confined spaces of machinery, where the charge is generated.
The Ionizing Point is effective for spot neutralization. The compact size makes it ideal for winding or slitting operations. It can also be mounted through a duct to neutralize static charges due to moving air or materials.
Special Static Elminators
EXAIR manufactures static eliminators suited to specific application requirements. This special ionizer was developed for the automotive industry. This air amplifier and ionizer combination is used to dry water based paints on car bodies while eliminating the possibility of a static charge that might attract dust or other contaminants.
Images
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Gen4 Ion Air Jet
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The Gen4 Stay Set Ion Air Jet is an option which provides a magnetic base for mounting and a Stay Set Hose for positioning the Ion Air Jet.
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Model 8494 Includes the Gen4 Ion Air Jet, two outlet Power Supply, filter and pressure regulator.
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Model 8294 Includes the Gen4 Ion Air Jet and two outlet Power Supply.
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This Gen4 Ion Air Jet removes dust from a sensor used to count tablet production.
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The Gen4 Stay Set Ion Air Jet Accessories includes 7960 or 7961 Gen4 Power Supply, Filter Separator, Pressure Regulator and Static Meter.
Available + -
- Model 8194 Gen4® Ion Air Jet Only
- Model 8194-9362 Gen4® Stay Set Ion Air Jet Only
- Model W8194-9362 Promotional Gen4® Stay Set Ion Air Jet Only
- Model 8294 Gen4® Ion Air Jet System
- Model W8294 Gen4® Promotional Ion Air Jet System
- Model 8294-9362 Gen4® Stay Set Ion Air Jet System
- Model W8294-9362 Promotional Gen4® Stay Set Ion Air Jet System
- Model 8494 Gen4® Ion Air Jet Kit
- Model W8494 Promotional Gen4® Ion Air Jet Kit
- Model 8494-9362 Gen4® Stay Set Ion Air Jet Kit
- Model W8494-9362 Promotional Gen4® Stay Set Ion Air Jet Kit
- Model 8495-9362 Gen4® Deluxe Stay Set Ion Air Jet Kit with Hose and Foot Pedal
- Model W8495-9362 Promotional Gen4® Deluxe Stay Set Ion Air Jet Kit with Hose and Foot Pedal
- Model 8910 Gen4® Instant Static Elimination Station
- Model W8910 Promotional Gen4® Instant Static Elimination Station
- Model 9040 Foot Pedal Valve
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