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What kind of maintenance is necessary for an Ionizing Bar?We removed the static charge with your ionizer, but it keeps coming back. Why?Can I duct the ionized air from your static eliminators?What does your Static Meter tell me?How many amps does your power supply draw?Which static eliminator should I use?Where should I position your ionizer in my process?What lengths do you offer for your Super Ion Air Knife and Standard Ion Air Knife?If I have an Ion Bar and want to add compressed air, can I?Why won't your static eliminators demagnetize my metal parts?Why can't I use some of your products around flammable materials?
- Super Ion Air Wipe - includes the Super Ion Air Wipe and 5' (1.52m) armor shielded cable.
- Super Ion Air Wipe Systems - include a Super Ion Air Wipe and Model 7960 Power Supply (115 VAC/230 VAC, 50/60Hz).
- Super Ion Air Wipe Kits - include a Super Ion Air Wipe, Model 7960 Power Supply, shim set, filter separator and pressure regulator (with coupler).
Features
Features
Features
How the Super Ion Air Wipe Works |
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The Super Ion Air Wipe incorporates a Super Air Wipe and a split ionizing collar, energized by a power supply. Compressed air is ejected through the small ring nozzle of the Super Air Wipe at high velocity (1). A conical 360° ring of air is created that induces high volumes of surrounding air (2). The airflow passes through the collar and is ionized by two emitter points (3). That high velocity, ionized airstream attaches itself to the surface of the material running through the Super Ion Air Wipe (4), uniformly eliminating the static electricity and removing any contaminants from the surface. |
Features
Features
Super Ion Air Wipe Specifications |
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Cable | a 5' length of armored, electromagnetically shielded cable is included |
Power Supply | EXAIR Model 7960 or 7961 Power Supply (5kV) is required for Super Ion Air Wipe operation. Power supplies are equipped with a modular 6' (1.83m) power cord, lighted power switch, integrated fuse on the primary and (2) or (4) high voltage outlets. |
Compressed Air | 1/4 NPT intlet |
Electrical | For use with 5 kVrms, 5 milliamperes (max) power supply |
Electrical Hazard |
Shockless (less than 40 microamperes short circuited). Do not use near flammable materials or gases. |
Materials of Construction | |
Metal parts | Aluminum |
Plastic parts | UL rated 94 HB |
Emitters | Stainless Steel |
Maximum ambient temperature | 165°F (74°C) |
Features
Features
Super Ion Air Wipe Standards and Certifications

EXAIR's Super Ion Air Wipe complies with OSHA's Safety Requirements, the EU General Product Safety Directive (2001/95/EC) and meet the noise limitation requirements of the EU Machinery Directive (2006/42/EC). All sound level measurements are taken at 3 feet away.




The Super Ion Air Wipe is UL Component Recognized to U.S. and Canadian safety standards. Power supplies are UL Listed to U.S. and Canadian safety standards, and are CE and RoHS compliant.
Options
Super Ion Air Wipe Models |
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Super Ion Air Wipes are available in three different model types: |
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Diameter |
Super Ion Air Wipe |
Super Ion Air Wipe Systems |
Super Ion Air Wipe Kit |
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2" (51mm) | 8162 | 8262 | 8462 | |
4" (102mm) | 8164 | 8264 | 8464 |
Options
Accessories

Power Supply - The Model 7960 selectable voltage Power Supply allows you to choose the input voltages of 115 VAC or 230 VAC. The modular cable with electromagnetic shielding protects sensitive electronics against electromagnetic interference while easing connections and routing. An integrated fuse on the primary protects against voltage spikes. Power Supplies are UL Component Recognized to U.S. and Canadian Standards, and are CE and RoHS compliant.

Shim Sets - The compressed air exhausts through a gap which is set with a shim positioned between the cap and the body of the Super Air Wipe. The Super Ion Air Wipe is shipped with a .002" (0.05mm) thick stainless steel shim installed which works best for most applications. Force and flow may be easily increased by adding shims to open the gap. Increasing the gap opening offers higher velocity and harder hitting force. Air consumption and noise will be slightly higher. Super Ion Air Wipe shim sets include two .002" (0.05mm) stainless steel shims that can be stacked. Shim sets are included with all kits or can be purchased separately.
Selecting the Right EXAIR Static Eliminator
Static Eliminators with Air
Combining our engineered airflow products with ionizers gives us the ability to eliminate the charge quickly and at great distances. Laminar flow airstreams make it possible to blow away any contaminants and the charge that attracts them. They are ideal for:
- Hard to reach places or obstructed surfaces
- Product moving at high speeds
- Surfaces with an extremely high charge
Compressed air consumption and noise are minimized while providing force that can be adjusted from a “blast” to a “breeze”. Tests show these ionizers positioned two feet (610mm) away from a charged surface to be as effective as an Ionizing Bar without air delivery positioned one-half inch (13mm) from the surface.
The Gen4 Super Ion Air Knife provides the best performance of all ionizers. It uses our Super Air Knife (40:1 air amplification) to deliver a uniform sheet of ionized air effective up to 20 feet (6.1m) away.
The Gen4 Standard Ion Air Knife uses our Standard Air Knife (30:1 air amplification) to deliver a sheet of ionized air to the surface. Air consumption and noise are somewhat higher than the Super Ion Air Knife.
The Gen4 Super Ion Air Wipe clamps around the part and creates a ring of ionized airflow. It neutralizes and cleans continuous moving surfaces.
The Gen4 Ion Air Cannon uses our Super Air Amplifier (22:1 air amplification) to provide a focused, conical airstream that is capable of removing the charge up to 15 feet (4.6m) away.
The new patent pending Intellistat Ion Air Gun produces ionized compressed air to neutralize static and remove troublesome particulates during clean processes, test procedures and sensitive assembly work, particularly in laboratories, clean rooms or scientific testing facilities. With a +/-30 volt balance the Intellistat was designed to use minimal compressed air while delivering precise blow-off and exceptional static decay rates capable of reducing 5000 volts to less than 500 in under one second.
The Gen4 Ion Air Gun uses our High Velocity Air Jet (5:1 air amplification) to provide a narrow beam of ionized airflow. This hand-held static eliminator is rugged for industrial use and has incredibly fast static decay rates.
The Gen4 Ion Air Jet uses our High Velocity Air Jet (5:1 air amplification), and is an effective spot cleaner. Available for permanent mount or with flexible Stay Set Hose, this ionizer is the ideal way to focus an ionized airflow at confined areas.
Static Eliminators without Air
In some situations, even the smallest amount of airflow can disturb the product. This is especially true for lightweight materials. EXAIR manufactures two styles of ionizers for these critical applications.
Gen4 Ionizing Bars are ideal for relatively flat materials, where the bar can be mounted close to the product surface. The Ionizing Bar is compact, allowing it to fit in the confined spaces of machinery, where the charge is generated.
The Gen4 Ionizing Point is effective for spot neutralization. The compact size makes it ideal for winding or slitting operations. It can also be mounted through a duct to neutralize static charges due to moving air or materials.
Special Static Eliminators
EXAIR manufactures static eliminators suited to specific application requirements. This special ionizer was developed for the automotive industry. This air amplifier and ionizer combination is used to dry water based paints on car bodies while eliminating the possibility of a static charge that might attract dust or other contaminants.
- Use our Application Assistance Worksheet to submit information about your application. When you submit this information, we will respond with our recommendation for the EXAIR product best suited for the application. Please complete the Application Assistance Worksheet and click submit or print the completed .pdf file and fax it to us at (513) 671-3363. For immediate help, call our Application Engineering Department at 1 800-903-9247.
Images
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Model 8162 2" (51mm) Super Ion Air Wipe
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The Super Ion Air Wipe Kit includes the Super Ion Air Wipe, Power Supply, Filter/Separator, Pressure Regulator and shim set
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The Super Ion Air Wipe System includes the Super Ion Air Wipe and Power Supply
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Super Ion Air Wipes remove static and debris from the outside of hose, pipe, tube, cable and extruded shapes.
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How the Gen4 Super Ion Air Wipe works.
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Gen4 Super Ion Air Wipe Kit
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360 Degree Static Eliminator is CE, UL and RoHS Certified
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