Directing Extruded Filaments
Customer builds air buses. They extrude a fine filament fiber that is used as reinforcement for a laminated composite. The filaments come out of an extruder onto a belt conveyor to cool. At the end of the conveyor they are supposed to gravity feed onto a moving substrate below. The problem is the filaments are clinging to the capstan of the conveyor and not dropping straight down. This causes an interrupted application. Using a Model 112024 24" (610mm) Super Ion Air Knife mounted below the conveyor belt with a directed air flow in the direction the strands should be going, they were able to separate the strands from the capstan. This provided a straight linear application to the substrate below.
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Model 8306 6" Gen4 Standard Ion Air Knife, Power Supply and FilterMake installation of your new Gen4 Standard Ion Air Knife easier by upgrading to the Gen4 Standard Ion Air Knife with Model 7960 Gen4 Power Supply and Filter Separator. The Gen4 Standard Ion Air Knife uses our Standard Air Knife (30:1 air amplification) to deliver a sheet of ionized air to remove static electricity from plastics, webs, sheet stock and other product surfaces where tearing, jamming or hazardous shocks are a problem. Learn More$1,065.00 -
Model 112030PKI 30" Gen4 Super Ion Air Knife Kit with Plumbing KitEXAIR's Gen4 Super Ion Air Knife Systems with Plumbing Kit add the Model 7960 Gen4 Power Supply. EXAIR's Gen4 Super Ion Air Knife with Plumbing Kit includes all the tubes and fittings installed to ensure smooth, even airflow so that static removing ions can be distributed evenly across plastics, webs, sheet stock and other product surfaces where tearing, jamming or hazardous shocks are a problem. Learn More$1,308.00 -
Model 112042PKI 42" Gen4 Super Ion Air Knife Kit with Plumbing KitEXAIR's Gen4 Super Ion Air Knife Systems with Plumbing Kit add the Model 7960 Gen4 Power Supply. EXAIR's Gen4 Super Ion Air Knife with Plumbing Kit includes all the tubes and fittings installed to ensure smooth, even airflow so that static removing ions can be distributed evenly across plastics, webs, sheet stock and other product surfaces where tearing, jamming or hazardous shocks are a problem. Learn More$1,704.00 -
Model 112212 12" Gen4 Super Ion Air Knife KitEXAIR's Gen4 Super Ion Air Knife Kits include everything needed to ensure best performance from your Gen4 Super Ion Air Knife: power supply, shim set, filter separator and pressure regulator. The Gen4 Super Ion Air Knife removes static electricity from plastics, webs, sheet stock and other product surfaces where tearing, jamming or hazardous shocks are a problem. Learn More$1,388.00 -
Model 112172PKI 72" Gen4 Super Ion Air Knife System with Plumbing KitEXAIR's Gen4 Super Ion Air Knife Systems with Plumbing Kit add the Model 7960 Gen4 Power Supply. EXAIR's Gen4 Super Ion Air Knife with Plumbing Kit includes all the tubes and fittings installed to ensure smooth, even airflow so that static removing ions can be distributed evenly across plastics, webs, sheet stock and other product surfaces where tearing, jamming or hazardous shocks are a problem. Learn More$3,899.00 -
Model 112236 36" Gen4 Super Ion Air Knife KitEXAIR's Gen4 Super Ion Air Knife Kits include everything needed to ensure best performance from your Gen4 Super Ion Air Knife: power supply, shim set, filter separator and pressure regulator. The Gen4 Super Ion Air Knife removes static electricity from plastics, webs, sheet stock and other product surfaces where tearing, jamming or hazardous shocks are a problem. Learn More$2,116.00 -
Model 8030 30" Gen4 Ionizing BarEXAIR’s Gen4 Ionizing Bar requires no compressed air and eliminates static electricity on surfaces within 4" (102mm) of the bar. The electrically powered Gen4 Ionizing Bar is compact, allowing it to fit in the confined spaces of machinery, where the charge is generated. They are ideal for surfaces which cannot be disrupted by airflow. Learn More$441.00 -
Model 8042 42" Gen4 Ionizing BarEXAIR’s Gen4 Ionizing Bar requires no compressed air and eliminates static electricity on surfaces within 4" (102mm) of the bar. The electrically powered Gen4 Ionizing Bar is compact, allowing it to fit in the confined spaces of machinery, where the charge is generated. They are ideal for surfaces which cannot be disrupted by airflow. Learn More$530.00 -
Model 8130 30" Gen4 Standard Ion Air KnifeEXAIR's Gen4 Standard Ion Air Knife uses our Standard Air Knife (30:1 air amplification) to deliver a sheet of ionized air to a charged surface. It removes static electricity from plastics, webs, sheet stock and other product surfaces where tearing, jamming or hazardous shocks are a problem. Production speeds, product quality, and surface cleanliness can improve dramatically. Learn More$926.00 -
Model 8403DX 3" Gen4 Deluxe Standard Ion Air Knife KitEXAIR's Gen4 Deluxe Standard Ion Air Knife Kits include everything needed to ensure best performance from your Gen4 Standard Ion Air Knife: electronic flow control, universal air knife mounting kit, power supply, shim set, filter separator and pressure regulator. The Gen4 Standard Ion Air Knife uses our Standard Air Knife (30:1 air amplification) to deliver a sheet of ionized air to remove static electricity from plastics, webs, sheet stock and other product surfaces where tearing, jamming or hazardous shocks are a problem. Learn More$2,580.00 -
Model 8203 3" Gen4 Standard Ion Air Knife SystemEXAIR's Gen4 Standard Ion Air Knife Systems add the Model 7960 Gen4 Power Supply (115 VAC/230 VAC, 50/60 Hz). The Gen4 Standard Ion Air Knife uses our Standard Air Knife (30:1 air amplification) to deliver a sheet of ionized air to remove static electricity from plastics, webs, sheet stock and other product surfaces where tearing, jamming or hazardous shocks are a problem. Learn More$864.00 -
Model 112036 36" Gen4 Super Ion Air KnifeEXAIR's Gen4 Super Ion Air Knife removes static electricity from plastics, webs, sheet stock and other product surfaces where tearing, jamming or hazardous shocks are a problem. The laminar sheet of air sweeps surfaces clean of static, particulate, dust and dirt. Learn More$1,340.00
