Model 1122-9412 Blowoff Kit
- Part cleaning
- Chip removal
- Liquid blowoff
- Part cooling
- Material conveying
- Part ejection
- Fiber conveying
- Air assist
- Reduced compressed air cost
- 10 dBA average noise reduction
- Conserve compressed air
- Improved blowoff performance
- Improved safety
- Meets OSHA noise level requirements
- Meets OSHA pressure requirments
- Improved production
EXAIR manufactures a wide selection of Air Nozzles and Jets, which are divided into two groups. The first group includes Air Nozzles and Jets that deliver force up to 22 ounces (624 grams) and are suitable for most applications. The second group includes Air Nozzles that produce high force up to 23 lbs (10,43 kg) where additional reach and force are required.
Type 303 Stainless Steel - high temperatures, corrosive environments. Max temp 800°F (426°C)
Type 316 Stainless Steel - high temperatures, corrosive environments, and mechanical wear. Max temp 1000°F (538°C)
Brass - general purpose applications. Max temp 400°F (204°C)
Zinc aluminum alloy - general purpose applications. Max temp 250°F (121°C)
PEEK Plastic - replaces metals in harsh environments. Offers chemical resistance and is non-marring. Max temp 320°F (160°C).
Blowoff Kit Standards and Certifications
EXAIR's Blowoff Kits comply with OSHA's Safety Requirements, the EU General Product Safety Directive (2001/95/EC) and meet the noise limitation requirements of the EU Machinery Directive (2006/42/EC). All sound level measurements are taken at 3 feet away.
Look for this symbol to designate conflict mineral free products throughout our website. EXAIR supports Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act and we are committed to compliance with the conflict minerals rule in order to curb the illicit trade of tin, tantalum, tungsten and gold in the DRC region. EXAIR is using the CMRT 3.02 template to document our supply chain and commitment to conflict free products.
Does your company currently use a blowoff product similar to EXAIR’s that you’d like us to evaluate? Ship it to the EXAIR Efficiency Lab! Our qualified staff will test it for FREE, using EXAIR’s calibrated testing equipment. We’ll compare the performance of your existing product (air consumption, effectiveness, noise levels, efficiencies, etc) with the EXAIR Intelligent Compressed Air® products. The results will be published in a comprehensive report that includes a cost savings analysis. For most applications, EXAIR products can help you improve your efficiency AND typically pay for themselves in a matter of weeks.
To participate in our Efficiency Lab testing, please complete this Product Efficiency Survey to give us the details about your current application and blowoff set up. You can also feel free to contact an Application Engineer for more information at (800) 903-9247 or (513) 671-3322.
After completing the form, your product can be shipped to: Efficiency Lab, EXAIR, 11510 Goldcoast Dr., Cincinnati, OH 45249-1621
This offer is available to all customers in the U.S. and Canada only. Some restrictions might apply.
Products must be shipped to EXAIR freight prepaid. EXAIR will pay the return shipping via UPS ground.
If you cannot send in your product, fill out this Product Efficiency Survey to give us the details about your current application and we will estimate the savings for you.
Selecting the Right Air Nozzle
EXAIR manufactures a wide selection of Air Nozzles and Jets, which are divided into two groups. The first group of Standard Force Air Nozzles includes Air Nozzles and Jets that deliver force up to 22 ounces (624 grams) and are suitable for most applications. The second group of High Force Air Nozzles includes Air Nozzles that produce high force up to 23 lbs (10,43 kg) where additional reach and force are required.
- Type 303 Stainless Steel - high temperatures and corrosive environments. Max temp 800°F (426°C)
- Type 316 Stainless Steel - high temperatures, corrosive environments, and mechanical wear. Max temp 1000°F (538°C)
- Brass - general purpose applications. Max temp 400°F (204°C)
- Zinc - aluminum alloy- general purpose applications. Max temp 250°F (121°C)
- PEEK - replaces metals in harsh environments. Offers chemical resistance and is non-marring. Max temp 320°F (160°C)
Safe and Efficient Use of Compressed Air
The inefficient use of compressed air for blowoff applications may create problems due to the energy costs, noise level and potential danger to personnel who are exposed to high pressure air. Open air pipes, copper tubes and drilled pipes are a few of the common abusers. They consume tremendous amounts of energy and often produce noise levels over 100 dBA.
Reduce Energy Costs
The best way to cut energy costs is through proper maintenance and use of the compressed air system. Leaks and dirty filters require maintenance on a regular basis. Energy savings can also be realized when replacing outdated compressor motors and controls with high efficiency models that often pay for themselves in a short period of time.
The most important factor to dramatically boost efficiency is proper use. Using engineered products like EXAIR's Super Air Nozzles can cut operating costs since they use only a fraction of the compressed air of typical blowoffs. In addition, all of EXAIR's Air Nozzles and Jets can be cycled on and off with an instantaneous response. EXAIR's EFC is an electronic flow control that limits compressed air use by turning on the air only when a part is present.
Reduce Noise Levels
High noise levels are a common problem for many plants. Compressed air noise often exceeds OSHA noise level exposure requirements, resulting in hearing loss to those working in close proximity. Noisy blowoffs at 80 PSIG (5.5 BAR) that produce noise levels of 100 dBA can be reduced to only 74 dBA when using a Super Air Nozzle. At that pressure, it is still possible to obtain hard-hitting force without the high noise.
OSHA Maximum Allowable Noise Exposure
|Hours per day (constant noise)||8||7||4||3||2||1||0.5|
|Sound level dBA||90||91||95||97||100||105||110|
|OSHA Standard 29 CFR - 1910.95(a)|
Eliminate Harmful Dead End Pressures
Air can be dangerous when the outlet pressure of a hole, hose or copper tube is higher than 30 PSIG (2 BAR). In the event the opening is blocked by a hand or other body part, air may enter the bloodstream through the skin, resulting in a serious injury. All of the Air Nozzles and Jets manufactured by EXAIR have been designed for safety. All are safe to be supplied with higher pressure compressed air and meet OSHA standard 29 CFR 1910.242(b).