Model 2048SS 48" Type 303 St. St. Standard Air Knife

The Standard Air Knife is EXAIR's original air knife design. It uses a Coanda profile which turns the airflow 90 degrees
Model
2048SS
$1,402.00

View More
The Standard Air Knife is EXAIR's original air knife design. It uses a Coanda profile which turns the airflow 90 degrees from its outlet. This creates a low pressure area capable of entraining ambient air at a ratio of 30:1 while producing a powerful airflow; but does have a higher operating cost than the Super Air Knife. Available from stock in 3" to 48" lengths and made from aluminum or Type 303 stainless steel. Custom sizes and materials are available.

Applications

  • Part drying after wash
  • Sheet cleaning in strip mills
  • Conveyor cleaning
  • Web drying or cleaning
  • Part or component cooling
  • Environmental separation
  • Pre-paint blowoff
  • Bag opening/filling operations
  • Scrap removal on converting operations

Advantages

  • Up to 10 dBA noise reduction
  • Reduced air consumption
  • 30:1 air amplification
  • Aluminum or stainless steel
  • Compact, rugged, easy to install
  • Stock lengths up to 48" (1219mm)
  • No moving parts
  • Compressed air inlets on each end
  • Variable force and flow

Materials

Aluminum - The aluminum Standard Air Knife is suited to a wide variety of environments where corrosion or contamination is not a factor. The aircraft grade aluminum construction with plastic shim is very durable for general purpose applications. Stainless steel screws are used to eliminate corrosion in damp locations. It can withstand temperatures up to 180°F (82°C).

Type 303 Stainless Steel - This is the most common grade of stainless steel. It offers good strength and is best suited to mildly corrosive environments. It can withstand temperatures up to 800°F (427°C).

Air Knife Models

EXAIR Super Air Knives

The Super Air Knife provides the best performance with a 40:1 air amplification ratio, making it the most efficient. It is the best choice for all applications. The Super Air Knife has a laminar airstream that is uniform, forceful and quiet. Velocity is the highest of all three air knives. Air consumption is lowest of all three air knives. Compressed air inlets are provided on each end and on the bottom. Multiple Super Air Knives can be mounted “end to end” for longer lengths of uninterrupted airflow.

EXAIR Standard Air Knives

The Standard Air Knife provides good performance with a 30:1 air amplification ratio that is less efficient than the Super Air Knife. It is a good choice when a less expensive alternative is required. The Standard Air Knife has an airflow that is also uniform and forceful. It is louder and uses more compressed air than the Super Air Knife. Compressed air inlets are provided on each end. Overall length is 1" (25mm) longer than the airflow length.

EXAIR Full Flow Air Knives

The Full-Flow Air Knife provides good performance with a 30:1 air amplification ratio. The Full-Flow Air Knife is the least expensive and is a good choice for tight spaces. Force is less than the other two styles. Air consumption and sound level falls between that of the Super Air Knife and the Standard Air Knife. Compressed air inlet(s) are provided on the rear. Inlets are available on each end at a small additional charge, however they are not recommended for applications where uniform flow across the length is required.

If you have special requirements, please contact an Application Engineer to discuss it.

Accessories

Universal Air Knife Mounting System

Universal Air Knife Mounting System - The Model 9060 Universal Air Knife Mounting System is used to provide secure, precise positioning for any of the EXAIR Air Knives. The Air Knife can quickly and easily be moved within close proximity of the part to improve effectiveness. It can be mounted on either the top or bottom of most Air Knives (Super Air Knife, Standard Air Knife and Full-Flow Air Knife). The Universal Air Knife Mounting System has a durable, stainless steel construction that is suitable for a variety of industrial applications.

 

The mounting system can also be used with EXAIR Static Eliminators. For the Super Ion Air Knife, it can be mounted on the top. Bottom mounting is possible on Super Ion Air Knives that are 18" (457mm) or longer. For the Standard Ion Air Knife, it can be top mounted on any length. Bottom mounting is possible on Standard Ion Air Knives that are 9" (229mm) or longer.

 

The Universal Air Knife Mounting System can be articulated into any position and provides a maximum extension of 30" (762mm). A 1/2" diameter hole is required for mounting. Alternatively, the bolt can be threaded directly into a 1/2"-13 tapped hole. For any style Air Knife that is 24" (610mm) to 54" (1372mm), use (2) Universal Air Knife Mounting Systems. For knives 55" (1397mm) - 71" (1803mm), use (3). For 72" (1829mm) - 95" (2413mm), use (4). For knives 96" (2438mm) and over, use (5).

Air Knife Shim Sets

Air Knife Shim Sets - Compressed air exhausts through a gap in the Air Knife which is set with a shim. Force and flow may be increased by adding shims.

 

Shim sets for aluminum Standard Air Knives include a .001" (0.03mm) Amber color, .003" (0.08mm) Green color, and .004" (0.10mm) thick Tan color plastic shim . A Red color .002" (0.05mm) thick shim comes installed in the Standard Air Knife. Shim sets for stainless steel Standard Air Knives include (3) .002" (0.05mm) thick stainless steel shims.

Standard Air Knife Systems

Standard Air Knives are available in three different model types:

  • Standard Air Knife Only
  • Standard Air Knife Kit - includes a Standard Air Knife, shim set, filter separator and pressure regulator (with coupler).
  • Deluxe Standard Air Knife Kits - includes a Standard Air Knife, EFC, universal mounting system, shim set, filter separator and pressure regulator (with coupler).

Airflow Length

Standard Air Knife only

Standard Air Knife Kit

Deluxe Standard Air Knife Kit

3" (76mm)200322032203DX
6" (152mm)200622062206DX
9" (229mm)200922092209DX
12" (305mm)201222122212DX
18" (457mm)201822182218DX
24" (610mm)202422242224DX
30" (762mm)203022302230DX
36" (914mm)203622362236DX
42" (1127mm)204222422242DX
48" (1219mm)204822482248DX

Standard Air Knife Performance

Pressure SupplyAir Consumption per inch (25mm)Velocity @ 6" (152mm) from targetSound Level @ 3' (914mm)Force per Inch (25mm) @ 6" (152mm) from target
PSIGBARSCFMSLPMFPMM/SdBAOUNCESGRAMS
201.41.3374,00020.3650.4513
402.82.0575,80029.5741.131
604.12.7768,50043.2802.057
805.53.49611,00055.9832.777
1006.94.111613,00066.0863.394

12" (305mm) Standard Air Knife tested with .002" (0.05mm) thick shim installed.

How the Standard Air Knife Works

How the Standard Air Knife Works

Compressed air flows through the inlet (1) into a plenum chamber. It is then throttled through a thin nozzle (2) extending the length of the Standard Air Knife. This primary airstream adheres to the Coanda profile (3), which turns it 90° and directs the flow down the face of the unit. The primary stream immediately beings to entrain surrounding air (4), for an amplifiecation ration of 30:1 at 6" (152mm) away.

Standard Air Knife Dimensions and Airflow

EXAIR Aluminum Standard Air Knife Dimensions
Aluminum Standard Air Knife
EXAIR Stainless Steel Standard Air Knife Dimensions
Type 303 Stainless Steel Standard Air Knife

Standard Air Knife Standards and Certifications

OSHA Safe!
CE Compliant

EXAIR Standard Air Knives comply with OSHA's Safety Requirements, the EU General Product Safety Directive (2001/95/EC) and meet the noise limitation requirements of the EU Machinery Directive (2006/42/EC). All sound level measurements are taken at 3 feet away.

Conflict Mineral Free

Look for this symbol to designate conflict mineral free products throughout our website. EXAIR supports Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act and we are committed to compliance with the conflict minerals rule in order to curb the illicit trade of tin, tantalum, tungsten and gold in the DRC region. EXAIR is using the CMRT 3.02 template to document our supply chain and commitment to conflict free products.

Efficiency Lab

Does your company currently use a blowoff product similar to EXAIR’s that you’d like us to evaluate? Ship it to the EXAIR Efficiency Lab! Our qualified staff will test it for FREE, using EXAIR’s calibrated testing equipment. We’ll compare the performance of your existing product (air consumption, effectiveness, noise levels, efficiencies, etc) with the EXAIR Intelligent Compressed Air® products. The results will be published in a comprehensive report that includes a cost savings analysis. For most applications, EXAIR products can help you improve your efficiency AND typically pay for themselves in a matter of weeks.

To participate in our Efficiency Lab testing, please complete this Product Efficiency Survey to give us the details about your current application and blowoff set up. You can also feel free to contact an Application Engineer for more information at (800) 903-9247 or (513) 671-3322.

After completing the form, your product can be shipped to:
Efficiency Lab
EXAIR Corporation
11510 Goldcoast Dr.
Cincinnati, OH 45249-1621

This offer is available to all customers in the U.S. and Canada only. Some restrictions might apply.

Products must be shipped to EXAIR freight prepaid. EXAIR will pay the return shipping via UPS ground.

If you cannot send in your product, fill out this Product Efficiency Survey to give us the details about your current application and we will estimate the savings for you.

OSHA Maximum Allowable Noise Exposure

High noise levels are a common problem for many plants. Compressed air noise often exceeds OSHA (Occupational Safety and Health Administration) noise level exposure requirements, resulting in hearing loss to those working in close proximity. The sound level of the Super Air Knife is quiet at 69 dBA, even at high pressures of 80 PSIG (5.5 BAR). Using the Super Air Knife, it is possible to obtain hard-hitting force without the high noise.

OSHA Maximum Allowable Noise Exposure

Hours per day (constant noise) 8 7 4 3 2 1 0.5
Sound level dBA 90 91 95 97 100 105 110
OSHA Standard 29 CFR - 1910.95(a)

 

Use our Application Assistance Worksheet to submit information about your application. When you submit this information, we will respond with our recommendation for the EXAIR product best suited for the application. Please complete the Application Assistance Worksheet and click submit or print the completed .pdf file and fax it to us at (513) 671-3363. For immediate help, call our Application Engineering Department at 1 800-903-9247.
Loading ...
To download available CADs and use the 3D viewer, please login and select a model.
Loading ...
More Information
Material Type 303 Stainless Steel
Back To Top