Model 2451 1" Alum. Super Air Wipe Kit

EXAIR's Super Air Wipe Kits include a Super Air Wipe, shim set, filter separator and pressure regulator (with coupler). Available
Model
2451
$601.00

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EXAIR's Super Air Wipe Kits include a Super Air Wipe, shim set, filter separator and pressure regulator (with coupler). Available from stock in diameters from 3/8" to 11" and made from aluminum or type 303 stainless steel. All models include stainless steel hardware and shims. Models up to 4" diameter include stainless steel braided hose which feeds both halves from one compressed air inlet. They provide a uniform 360° airstream that is ideal for blowoff, drying, cleaning and cooling of pipe, cable, extruded shapes, hose, wire and more. The split design offers easy clamping around the surface of the material moving through it, eliminating the need for threading.

Applications

  • Drying after washing, cleaning, plating or coating
  • Blowoff dust and contaminants
  • Cool hot extruded shapes
  • Uniformly wipe surfaces
  • Dry extruded profiles, rod and medical tubing
  • Eliminate solution carryover - no cross contamination
  • Blow excess water from automotive door gaskets
  • Remove excess coatings, water and oil
  • Dry tube, hose, wire, fiber optics
  • Minimize solution loss due to drag-out
  • Clean paint gun tips
  • Dry screen printed or ink jetted surfaces
  • Clean strips and ribbon

Advantages

  • Quiet
  • Low air consumption
  • Uniform 360° airflow
  • Uniform airflow across the entire diameter
  • Stainless steel hardware resists corrosion
  • Aluminum models for temperatures up to 400°F (204°C) Stainless steel models for temperatures up to 800°F (427°C)
  • No electricity, no moving parts
  • Non-contact - no wiper blade
  • Split design - compact, rugged, easy to install
  • Lightweight, low profile
  • Tapped holes for mounting
  • Variable force and flow
  • Meets OSHA maximum dead end pressure and noise requirements

Materials

Aluminum - The aluminum Super Air Wipe is suited to a wide variety of environments where corrosion or contamination is not a factor. The aircraft grade aluminum construction with stainless steel shim is very durable for general purpose applications. Stainless steel screws are used to eliminate corrosion in damp locations. It can withstand temperatures up to 400°F (204°C).

Type 303 Stainless Steel - This is the most common grade of stainless steel. It offers good strength and is best suited to mildly corrosive environments. It can withstand temperatures up to 800°F (427°C).

Super Air Wipe Systems

Super Air Wipes are available in two different model types:

  • Super Air Wipe Only
  • Super Air Wipe Kits - includes a Super Air Wipe, shim set, filter separator and pressure regulator (with coupler).
  • Super Air Wipe Shim Sets - include (2) .002" (0.05mm) thick stainless steel shims.

I.D.

Aluminum Super Air Wipe Only

Aluminum Super Air Wipe Kit

Stainless Steel Super Air Wipe Only

Stainless Steel Super Air Wipe Kit

Super Air Wipe Shim Set

3/8" (10mm)23992449N/AN/AN/A
1/2" (13mm)240024502400SS2450SS2350SS
1" (25mm)240124512401SS2451SS2351SS
2" (51mm)240224522402SS2452SS2352SS
3" (76mm)240324532403SS2453SS2353SS
4" (102mm)240424542404SS2454SS2354SS
5" (127mm)24052455N/AN/A2355SS
6" (152mm)24062456N/AN/A2356SS
7" (178mm)24072457N/AN/A2357SS
9" (229mm)24092459N/AN/A2359SS
11" (279mm)24112461N/AN/A2361SS

Super Air Wipe Kit Performance

80 PSIG (5.5 BAR)Air ConsumptionSound Level @ 3' (914mm)
ModelSCFMSLPMdBA
244911.131482
2450, 2450SS13.939480
2451, 2451SS19.154180
2452, 2452SS29.583581
2453, 2453SS39.81,12782
2454, 2454SS50.21,42282
245560.61,71682
2456712,01084
245781.32,30285
2459102.12,89187
2461122.83,47789

Super Air Wipe Specifications

Super Air Wipes are available with eleven different throat diameters (I.D.):

3/8", 1/2", 1", 2", 3", 4", 5", 6", 7", 9", and 11" (10, 13, 25, 51, 76, 102, 127, 152, 178, 229, and 279mm). Special diameters are available. Please contact our factory.

Compressed Air Inlets: The Super Air Wipe has compressed air inlets on each half. Stainless steel wire braided hose is supplied with sizes up to 4" (102mm) that couples the air supply of one half to the other. Sizes 9" (229mm) and larger have two inlets on each half that must be supplied with compressed air to maintain uniform airflow.

Filtration: The use of clean air is essential. Kits include an automatic drain filter separator with a 5 micron filter element that is sized properly for flow.

Materials of Construction: The Super Air Wipe is constructed of aluminum or stainless steel. All models use stainless steel shims and screws. Stainless steel wire braided hose is included with sizes up to 4" (102mm).

Temperature: Aluminum Super Air Wipes are rated for temperatures up to 400°F (204°C). Stainless steel models are rated for temperatures to 800°F (427°C).

Mounting: The Super Air Wipe can be supported by the compressed air supply pipe. Tapped holes (1/4-20) on the downstream side of the Super Air Wipe can also be used for mounting.

Regulation: A pressure regulator on the compressed air supply provides infinite control of flow, force and air consumption. Kits include a pressure regulator that is sized properly for flow.

Shim Sets: The Super Air Wipe has a .002" (0.05mm) gap setting. The compressed air exhausts through a gap which is set with a stainless steel shim positioned between the cap and body of the Super Air Wipe. Force and flow through the Super Air Wipe may be easily increased by adding shims to open the gap. Kits include a shim set. Shim sets include (2) .002" (0.05mm) thick stainless steel shims.

Super Air Wipe Kit Dimensions

EXAIR Super Air Wipe Dimensions

Model

A

B

C

D

2449in3.131.130.382.38
mm79291060
2450, 2450SSin3.251.130.502.50
mm83291364
2451, 2451SSin3.751.1312.95
mm95292575
2452, 2452SSin4.751.1323.95
mm1212951100

2453, 2453SS

in5.751.1334.95
mm1462976126
2454, 2454SSin6.751.1345.95
mm17229102151
2455in7.751.1356.95
mm19729127176
2456in8.751.1367.95
mm22229152202
2457in9.751.1378.95
mm24829178227
2459in11.751.13910.95
mm29929229278
2461in13.751.131112.95
mm34929279329

Howthe Super Air Wipe Works

How the Super Air Wipe Works

Compressed air flows through an inlet (1) of the Air Wipe into an annular chamber (2). It is then throttled through a small ring nozzle (3) at high velocity. This primary airstream adheres to the Coanda profile (4), which directs it down the angled surface of the Air Wipe. A low pressure area is created at the center (5) inducing a high volume flow of surrounding air into the primary airstream. As the airflow leaves the Air Wipe, it creates a conical 360° ring of air that attaches itself to the surface of the material running through it (6), uniformly wiping the entire surface with the high velocity airflow.

Super Air Wipe Standards and Certifications

OSHA Safe!
CE Compliant

EXAIR Super Air Wipes comply with OSHA's Safety Requirements, the EU General Product Safety Directive (2001/95/EC) and meet the noise limitation requirements of the EU Machinery Directive (2006/42/EC).All sound level measurements are taken at 3 feet away.

Conflict Mineral Free

Look for this symbol to designate conflict mineral free products throughout our website. EXAIR supports Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act and we are committed to compliance with the conflict minerals rule in order to curb the illicit trade of tin, tantalum, tungsten and gold in the DRC region. EXAIR is using the CMRT 3.02 template to document our supply chain and commitment to conflict free products.

Awards - Super Air Wipe

2002 Plant Engineering Product of the Year finalist

EXAIR's Super Air Wipe was a finalist in the 2002 Plant Engineering Product of the Year Awards. The Super Air Wipe placed in the Compressed Air category.

Efficiency Lab

Does your company currently use a blowoff product similar to EXAIR’s that you’d like us to evaluate? Ship it to the EXAIR Efficiency Lab! Our qualified staff will test it for FREE, using EXAIR’s calibrated testing equipment. We’ll compare the performance of your existing product (air consumption, effectiveness, noise levels, efficiencies, etc) with the EXAIR Intelligent Compressed Air® products. The results will be published in a comprehensive report that includes a cost savings analysis. For most applications, EXAIR products can help you improve your efficiency AND typically pay for themselves in a matter of weeks.

To participate in our Efficiency Lab testing, please complete this Product Efficiency Survey to give us the details about your current application and blowoff set up. You can also feel free to contact an Application Engineer for more information at (800) 903-9247 or (513) 671-3322.

After completing the form, your product can be shipped to:
Efficiency Lab
EXAIR Corporation
11510 Goldcoast Dr.
Cincinnati, OH 45249-1621

This offer is available to all customers in the U.S. and Canada only. Some restrictions might apply.

Products must be shipped to EXAIR freight prepaid. EXAIR will pay the return shipping via UPS ground.

If you cannot send in your product, fill out this Product Efficiency Survey to give us the details about your current application and we will estimate the savings for you.

Use our Application Assistance Worksheet to submit information about your application. When you submit this information, we will respond with our recommendation for the EXAIR product best suited for the application.
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Material Aluminum
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