Model 3499 Vortex Tube (150 SCFM)

EXAIR's Vortex Tubes offer a low cost, reliable, maintenance free solution to a variety of industrial spot cooling problems. Temperatures,
Model
3499
$1,148.00

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EXAIR's Vortex Tubes offer a low cost, reliable, maintenance free solution to a variety of industrial spot cooling problems. Temperatures, flows and cooling power can all be adjusted to produce temperatures from -50°F to +260°F (-46° to +127°C). Using an ordinary supply of compressed air as a power source, vortex tubes create two streams of air, one hot and one cold, with no moving parts. They are constructed of wear resistant stainless steel, which is ideal for corrosive and hygienic environments. Temperatures, flows and cooling power can all be adjusted to produce temperatures from -50°F to +260°F (-46°C to +127°C).

Applications

  • Cooling electronic controls
  • Cooling machining operations
  • Cooling CCTV cameras
  • Setting hot melts
  • Cooling soldered parts
  • Cooling gas samples
  • Electronic component cooling
  • Cooling heat seals
  • Cooling environmental chambers

Advantages

  • No moving parts
  • No electricity or chemicals
  • Small, lightweight
  • Low cost
  • Maintenance free
  • Instant cold air
  • Durable - stainless steel
  • Adjustable temperature
  • Interchangeable generators

Accessories

ModelDescription
3905Cold Muffler for 2 through 8 SCFM (57 - 227 SLPM) Vortex Tube, Small Size
3901Cold Muffler for 10 through 40 SCFM (283 - 1,133 SLPM) Vortex Tube, Medium Size
3906Cold Muffler for 50 through 150 SCFM (1,416 - 4,248 SLPM) Vortex Tube, Large Size
3903Hot Muffler for 2 through 40 SCFM (57 - 1,133 SLPM) Vortex Tube, Small & Medium Size
3907Hot Muffler for 50 through 150 SCFM (1,416 - 4,248 SLPM) Vortex Tube, Large Size
3909Generator Kit for 2 through 8 SCFM (57 - 227 SLPM) Vortex Tube, Small Size
3902Generator Kit for 10 through 40 SCFM (283 - 1,133 SLPM) Vortex Tube, Medium Size
3910Generator Kit for 50 through 150 SCFM (1,416 - 4,248 SLPM) Vortex Tube, Large Size

Generator Kits ordered with a vortex tube include all generators for the specified tube. Permits setting the vortex tube for all capacities and styles.

Generator Only —Specify capacity (SCFM) and style (“R” for max. refrigeration, “C” for max. cold temperature).

Example:

15-R = 15 SCFM Generator for max. refrigeration

50-C = 50 SCFM Generator for max. cold temperature

Vortex Tube Performance

The Vortex Tube Performance Charts below give approximate temperature drops (and rises) from inlet air temperature produced by a vortex tube set at each cold fraction. Assuming no fluctuation of inlet temperature or pressure, a vortex tube will reliably maintain temperature within ±1°F.

Pressure Supply

Cold Fraction %

PSIG20304050607080
2062605651443628
152536506483107
4088858073635238
2135527192117147
601041009384736046
24405980104132166
8011511010292806650
25436386113143180
100123118110100867154
26456790119151191
120129124116104917455
26466994123156195

Pressure Supply

Cold Fraction % (METRIC)

BAR20304050607080
1.434.433.331.128.324.42015.6
8.313.92028.335.646.159.4
240.939.637.133.829.22418.1
9.816.42433.342.654.669.5
350.448.745.741.63629.721.9
1219.929.640.352.366.583.5
456.954.750.946.14032.925.1
13.221.932.443.957.172.591.2
561.65954.849.44335.426.9
13.723.334.246.560.977.297.1
665.462.758.252.745.637.628.6
14.124.335.848.663.981102.1
768.665.861.455.74839.630
14.425.137.350.266.384.2106.3
871.168.263.857.35040.830.4
14.425.438.151.867.986.1107.9

Back Pressure: The performance of a vortex tube deteriorates with back pressure on the cold air exhaust. Low back pressure, up to 2 PSIG (.1 BAR), will not change performance. 5 PSIG (.3 BAR) will change performance by approximately 5°F (2.8°C).

Filtration: The use of clean air is essential, and filtration of 25 microns or less is recommended. EXAIR filters contain a five micron element and are properly sized for flow.

Inlet Air Temperature: A vortex tube provides a temperature drop from supply air temperature (see Performance Charts above). Elevated inlet temperatures will produce a corresponding rise in cold air temperatures.

Noise Muffling: EXAIR offers mufflers for both the hot and cold air discharge. Normally, muffling is not required if the cold air is ducted.

Regulation: For best performance, use line pressures of 80 to 110 PSIG (5.5 to 7.6 BAR). Maximum pressure rating is 250 PSIG (17.2 BAR), minimum 20 PSIG (1.4 BAR).

Vortex Tube Specifications

3200 Series Vortex Tube Specifications

3200 series Vortex Tubes optimize temperature drop and airflow to produce maximum cooling power or Btu/hr. (Kcal/hr.). Specify 3200 series Vortex Tubes for most general cooling applications.
Model #SCFM*SLPM*Btu/hr.**Kcal/hr.**SizedBA***
320225713534Small68
3204411327569Small70
32088227550139Small76
321010283650164Medium80
3215154251,000252Medium81
3225257081,700428Medium82
3230308502,000504Medium84
3240401,1332,800706Medium88
3250501,4163,400857Large94
3275752,1245,1001,285Large96
32981002,8326,8001,714Large96
32991504,24810,2002,570Large97

3400 Series Vortex Tube Specifications

3400 series Vortex Tubes provide lowest cold air temperatures, but at low cold airflow (when less than a 50% cold fraction is used). Specify 3400 series Vortex Tubes only where temperatures below 0° (-18°C) are desired.
Model #SCFM*SLPM*Btu/hr.**Kcal/hr.**SizedBA***
3402257----------------Small67
34044113----------------Small69
34088227----------------Small75
341010283----------------Medium78
341515425----------------Medium80
342525708----------------Medium82
343030850----------------Medium84
3440401,133----------------Medium87
3450501,416----------------Large93
3475752,124----------------Large96
34981002,832----------------Large96
34991504,248----------------Large96

Vortex Tube Dimensions

EXAIR Vortex Tube Dimensions

How Vortex Tubes Work

How Vortex Tubes Work

Compressed air, normally 80-100 PSIG (5.5 - 6.9 BAR), is ejected tangentially through a generator into the vortex spin chamber. At up to 1,000,000 RPM, this air stream revolves toward the hot end where some escapes through the control valve. The remaining air, still spinning, is forced back through the center of this outer vortex. The inner stream gives off kinetic energy in the form of heat to the outer stream and exits the vortex tube as cold air. The outer stream exits the opposite end as hot air.

Vortex Tube Styles

EXAIR Products Using Vortex Tubes

Over the years, the basic vortex tube has been used in virtually hundreds of industrial cooling applications. A few have become so popular as to warrant the development of an “applied product” designed to suit the specific application. These products include the Adjustable Spot Cooler, Mini Cooler, Cold Gun and Cabinet Coolers.

High Temperatures

High temperature vortex tubes for ambient temperatures above 200°F (93°C) are available. Standard vortex tubes are for ambient temperatures up to 125°F (52°C). Contact an Application Engineer at 1-800-903-9247 for more details.

Preset Vortex Tubes

EXAIR can provide vortex tubes preset to any combination of flow and temperature desired. To prevent tampering with the desired setting, a drilled orifice that replaces the adjustable hot valve is available. For more information, please contact an Application Engineer.

Selecting the Right Vortex Tube

EXAIR Vortex Tubes are available in three sizes. Each size can produce a number of flow rates, as determined by a small internal part called a generator. If Btu/hr. (Kcal/hr.) requirements, or flow and temperature requirements are known, simply select the appropriate vortex tube according to the specification information on the Specifications table or the Performance charts shown in FEATURES above.

Keep in mind that the vortex generators are interchangeable. If, for example, a Model 3215 Vortex Tube does not provide sufficient cooling, you need only change generators within the vortex tube to upgrade the flow rate from 15 to 25, 30 or 40 SCFM (425 to 708, 850 or 1,133 SLPM).

Vortex Tube Standards and Certifications

OSHA Safe!
CE Compliant

EXAIR Vortex Tubes comply with OSHA's Safety Requirements, the EU General Product Safety Directive (2001/95/EC) and meet the noise limitation requirements of the EU Machinery Directive (2006/42/EC).All sound level measurements are taken at 3 feet away.

Conflict Mineral Free

Look for this symbol to designate conflict mineral free products throughout our website. EXAIR supports Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act and we are committed to compliance with the conflict minerals rule in order to curb the illicit trade of tin, tantalum, tungsten and gold in the DRC region. EXAIR is using the CMRT 3.02 template to document our supply chain and commitment to conflict free products.

Controlling Temperature and Flow In A Vortex Tube

Cold airflow and temperature are easily controlled by adjusting the slotted valve in the hot air outlet. Opening the valve reduces the cold airflow and the cold air temperature. Closing the valve increases the cold airflow and the cold air temperature. The percentage of air directed to the cold outlet of the vortex tube is called the "cold fraction". In most applications, a cold fraction of 80% produces a combination of cold flow rate and temperature drop that maximizes refrigeration, or Btu/hr. (Kcal/hr.), output of a vortex tube. While low cold fractions (less than 50%) produce lowest temperatures, cold airflow volume is sacrificed to achieve them.

Most industrial applications, i.e., process cooling, part cooling, chamber cooling, require maximum refrigeration and utilize the 3200 series Vortex Tube. Certain "cryogenic" applications, i.e., cooling lab samples, circuit testing, are best served by the 3400 series Vortex Tube.

Setting a vortex tube is easy. Simply insert a thermometer in the cold air exhaust and set the temperature by adjusting the valve at the hot end. Maximum refrigeration (80% cold fraction) is achieved when cold air temperature is 50°F (28°C) below compressed air temperature.

If you are unsure of your flow and temperature requirements, EXAIR recommends the purchase of an EXAIR Cooling Kit. It contains a vortex tube, cold air muffler, air line filter and all generators required to experiment with the full range of airflows and temperatures.

A Phenomenon of Physics

The two questions we’re most often asked about the vortex tube are, “How long has it been around?” and “How does the thing work?” The following is a brief history and theory of the vortex tube.

The vortex tube was invented quite by accident in 1928. George Ranque, a French physics student, was experimenting with a vortex-type pump he had developed when he noticed warm air exhausting from one end, and cold air from the other. Ranque soon forgot about his pump and started a small firm to exploit the commercial potential for this strange device that produced hot and cold air with no moving parts. However, it soon failed and the vortex tube slipped into obscurity until 1945 when Rudolph Hilsch, a German physicist, published a widely read scientific paper on the device.

Much earlier, the great nineteenth century physicist, James Clerk Maxwell, postulated that since heat involves the movement of molecules, we might someday be able to get hot and cold air from the same device with the help of a “friendly little demon” who would sort out and separate the hot and cold molecules of air.

Thus, the vortex tube has been variously known as the “Ranque Vortex Tube”, the “Hilsch Tube”, the “Ranque-Hilsch Tube”, and “Maxwell’s Demon”. By any name, it has in recent years gained acceptance as a simple, reliable and low cost answer to a wide variety of industrial spot cooling problems.

A vortex tube uses compressed air as a power source, has no moving parts, and produces hot air from one end and cold air from the other. The volume and temperature of these two airstreams are adjustable with a valve built into the hot air exhaust. Temperatures as low as -50°F (-46°C) and as high as +260°F (+127°C) are possible.

Theories abound regarding the dynamics of a vortex tube. Here is one widely accepted explanation of the phenomenon:

Compressed air is supplied to the vortex tube and passes through nozzles that are tangent to an internal counterbore. These nozzles set the air in a vortex motion. This spinning stream of air turns 90° and passes down the hot tube in the form of a spinning shell, similar to a tornado. A valve at one end of the tube allows some of the warmed air to escape. What does not escape, heads back down the tube as a second vortex inside the low-pressure area of the larger vortex. This inner vortex loses heat and exhausts through the other end as cold air.

While one airstream moves up the tube and the other down it, both rotate in the same direction at the same angular velocity. That is, a particle in the inner stream completes one rotation in the same amount of time as a particle in the outer stream. However, because of the principle of conservation of angular momentum, the rotational speed of the smaller vortex might be expected to increase. (The conservation principle is demonstrated by spinning skaters who can slow or speed up their spin by extending or drawing in their arms.) But in the vortex tube, the speed of the inner vortex remains the same. Angular momentum has been lost from the inner vortex. The energy that is lost shows up as heat in the outer vortex. Thus the outer vortex becomes warm, and the inner vortex is cooled.

Use our Application Assistance Worksheet to submit information about your application. When you submit this information, we will respond with our recommendation for the EXAIR product best suited for the application. Please complete the Application Assistance Worksheet and click submit or print the completed .pdf file and fax it to us at (513) 671-3363. For immediate help, call our Application Engineering Department at 1 800-903-9247.
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