Model AW6030SS 264 GPH 1/2 FNPT No Drip Internal Mix Wide Angle Round Atomizing Nozzle

EXAIR's 1/8 FNPT, 1/4 FNPT and 1/2 FNPT no drip internal mix wide angle round pattern atomizing nozzles positively stop liquid flow when
Model
AW6030SS
$960.00

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EXAIR's 1/8 FNPT, 1/4 FNPT and 1/2 FNPT no drip internal mix wide angle round pattern atomizing nozzles positively stop liquid flow when the compressed air is shut off helps conserve expensive liquids and protects the product finish from drips. They are great for covering a broad area and can be adjusted for a light mist or a heavy soaking spray. They are popular for dust mitigation, humidification, and cooling of products, people or livestock in a broad area. These nozzles are also perfect for applying a coating to parts packed in large containers, for example, misting a container of stamped steel parts with oil to prevent oxidation during shipment. For pressure fed applications not requiring independent air and liquid control.

Applications

  • Washing
  • Rinsing
  • Coating
  • Cooling
  • Quenching
  • Wetting (moistening)
  • Humidification
  • Dust Control

Advantages

  • Fully adjustable
  • Maximizes liquid dispersion
  • Minimizes liquid consumption
  • All stainless steel construction
  • Compact
  • Versatile
  • Interchangeable liquid and air caps
  • Minimizes air consumption
  • Fine atomization

Atomizing Nozzle Materials

Type 303 Stainless Steel - All of EXAIR's Atomizing Nozzles are constructed with Type 303 stainless steel, which can resist high temperatures and corrosive environments. They are designed for environments with a maximum operating temperature of 800°F (426°C).

Accessories

Mounting bracket for 1/4 NPT Atomizing NozzlesMounting bracket for 1/2 NPT Atomizing Nozzles

Mounting Brackets - available for 1/8 FNPT, 1/4 FNPT and 1/2 FNPT models. Provides a secure mount for EXAIR's Atomizing Nozzles. Constructed of Type 301 stainless steel.

Dimensions & Performance

No Drip Internal Mix Wide Angle Round Pattern Atomizing Nozzles

(1/2 FNPT Models)

Dimensions - 1/2 FNPT No Drip Internal Mix Wide Angle Round Pattern Atomizing Nozzle
Liquid Pressure
AW6010SS
AW6020SS
AW6030SS
5 PSI / 0.3 BAR Air Pressure PSI -- -- -- 10 12 14 -- 10 12 -- --
BAR -- -- -- 0.69 0.83 0.97 -- 0.69 0.83 -- --
Liquid Flow GPH -- -- -- 32 20.4 13.2 -- 31.2 18.6 -- --
LPH -- -- -- 121 77 50 -- 118 70 -- --
Air Flow SCFM --- -- -- 12.0 14.5 16.2 -- 12.8 15.15 -- --
SLPM -- -- -- 340 411 459 -- 362 429 -- --
15 PSI / 1.0 BAR Air Pressure PSI -- -- -- 26 30 32 34 18 20 22 24
BAR -- -- -- 1.8 2.1 2.2 2.3 1.2 1.4 1.5 1.7
Liquid Flow GPH -- -- -- 36.8 28.8 21 15.6 112 87 72 60
LPH -- -- -- 139 109 79 59 424 329 273 227
Air Flow SCFM -- -- -- 21.8 25.6 27.7 29.6 14.6 16.5 18.5 20.4
SLPM -- -- -- 617 725 784 838 413 467 524 578
25 PSI / 1.7 BAR Air Pressure PSI 28 30 -- 40 44 48 50 26 30 36 40
BAR 1.9 2.1 -- 2.8 3.0 3.3 3.4 1.8 2.1 2.5 2.8
Liquid Flow GPH 33 20.4 -- 60.6 40.8 26.4 20.4 180 138 83.4 61.2
LPH 125 77 -- 229 154 100 77 681 522 316 232
Air Flow SCFM 76 10.0 -- 29.9 33.5 38.2 39.1 17.0 20.6 26.7 31.0
SLPM 215 283 -- 847 949 1082 1107 481 583 756 878
35 PSI / 2.4 BAR Air Pressure PSI 40 42 -- 54 58 62 65 36 40 48 52
BAR 2.8 2.9 -- 3.7 4.0 4.3 4.5 2.5 2.8 3.3 3.6
Liquid Flow GPH 28.8 18 -- 70 49.2 36 27 210 177 102 82.2
LPH 109 68 -- 265 186 136 102 795 670 386 311
Air Flow SCFM 11.0 13.3 -- 37.4 41.2 44.7 46.9 21.2 25.0 32.5 36.7
SLPM 312 377 -- 1059 1167 1266 1328 600 708 920 1039
55 PSI / 3.8 BAR Air Pressure PSI 58 60 62 75 80 -- -- 54 62 70 76
BAR 4.0 4.1 4.3 5.2 5.5 -- -- 3.7 4.3 4.8 5.2
Liquid Flow GPH 66 49 36 115 94 -- -- 264 216 150 111
LPH 250 185 136 435 356 -- -- 999 818 568 420
Air Flow SCFM 11.7 13.4 16.8 45.6 50.2 -- -- 28.2 36.0 42.4 48.1
SLPM 331 379 476 1291 1422 -- -- 799 1020 1201 1362
1435.6194826.5221538.1184622401333.017432235

Spray Dimensions

Internal Mix Wide Angle Round Pattern Atomizing Nozzle

(1/2 FNPT Models)

Dimensions - 1/2 FNPT Internal Mix Wide Angle Round Pattern Atomizing Nozzle
Model
Air Pressure
Liquid Pressure
Width
Max Depth
PSI
BAR
PSI
BAR
A
B
C
ft
m
in
cm
in
cm
in
cm
AW5010SS302.1251.712.531.818462666185.5
402.8352.41333.019482666206.1
604.1553.8676.7
AW5020SS120.850.31538.119.5502564226.7
463.2251.71640.6205125643510.7
604.1352.45612.2
805.5553.81333.0174320.5524513.7
AW5030SS100.750.31640.6215331792061
201.4151.01640.620.5522769226.7
443.0352.45610.7
644.4553.813.534.3174322564413.4

Atomizing Nozzle Standards and Certifications

CE Compliant

EXAIR Atomizing Nozzles comply with the EU General Product Safety Directive (2001/95/EC) and meet the noise limitation requirements of the EU Machinery Directive (2006/42/EC). All sound level measurements are taken at 3 feet away.

Conflict Mineral Free

Look for this symbol to designate conflict mineral free products throughout our website. EXAIR supports Section 1502 of the Dodd-Frank Wall Street Reform and Consumer Protection Act and we are committed to compliance with the conflict minerals rule in order to curb the illicit trade of tin, tantalum, tungsten and gold in the DRC region. EXAIR is using the CMRT 3.02 template to document our supply chain and commitment to conflict free products.

Awards - No Drip Internal Mix Atomizing Nozzle

2017 Plant Engineering Product of the Year Award

EXAIR's No Drip Internal Mix Atomizing Nozzles were a finalist in the 2017 Plant Engineering Product of the Year Awards. The No Drip Internal Mix Atomizing Nozzle family placed in the Fluid Handling category.

2015 Plant Engineering Product of the Year Award

EXAIR's No Drip Internal Mix Atomizing Nozzles were a finalist in the 2015 Plant Engineering Product of the Year Awards. The No Drip Internal Mix Atomizing Nozzle family placed in the Fluid Handling category.

Droplet Size

Droplet size illustration

One of the primary reasons atomizing spray nozzles are used is because of their fine droplet size. Benefits of fine droplet size include even coating and liquid conservation. For reference, a large raindrop is around 6,000 microns (0.236") in diameter. Standard liquid nozzles produce droplet sizes ranging from 4,000 microns (0.157") down to 300 microns (0.012") in diameter. EXAIR's Atomizing Nozzles produce minuscule droplet sizes in the range of 100 microns (0.004") to 20 microns (0.0008")!

Droplet Size

ModelLiquid PressureAir PressureDroplet Size (μm*)
AN1020SS20PSI40 PSI71
40PSI65 PSI83
ER1020SS5 PSI40 PSI39
20 PSI40 PSI57
SR1020SS4" Siphon Height20 PSI25
4" Siphon Height40 PSI22

*Volume Median Diameter Dv(50.0) of liquid droplets.

1μ = 1 micron = 0.00004".

All tests performed with water.

Spray Angle

The Spray Angle is the trigonometric angle created by the width of the spray pattern and the distance at which it is measured. This angle can vary greatly within a given family of atomizing nozzles depending on flow rates and pressures, but will generally fall into the ranges below:

Spray angle illustration

Spray Angle

Model FamilyMinimum AngleMaximum Angle
Internal Mix NarrowAngle Round Pattern- AN1010SS, AN2010SS, etc.20°45°
Internal Mix Wide Angle Round Pattern- AW1010SS, AW2010SS, etc. 50°90°
Internal Mix Flat Fan Pattern- AF1010SS, AF2010SS, etc. 50°120°
External Mix Round Pattern - ER1010SS, ER2010SS, etc. 25°60°
External Mix Narrow Angle Flat Fan Pattern - EF1010SS, EF2010SS, etc. 35°70°
External Mix Wide Angle Flat Fan Pattern - EB1010SS, EB2010SS, etc. 50°105°
Siphon Fed Round Pattern SR1010SS, SR2010SS, etc. 20°50°
Siphon Fed Flat Fan Pattern SF1010SS, SF2010SS, etc. 50°100°
Use our Application Assistance Worksheet to submit information about your application. When you submit this information, we will respond with our recommendation for the EXAIR product best suited for the application. Please complete the Application Assistance Worksheet and click submit or print the completed .pdf file and fax it to us at (513) 671-3363. For immediate help, call our Application Engineering Department at 1 800-903-9247.
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